Before you start whining about my lack of bandwidth, it's hourly on
geocities so try again later if ya can't see the pics.
For the most part I never really liked K&N airfilters. You have to
clean them, which sucks and IMHO they seem to pass too much dirt. I
mean they look ok at first...
http://www.geocities.com/destinyim/pleats1.jpg
Until you hold one up to the sky, and literally SEE the light!
http://www.geocities.com/destinyim/pleats2.jpg
Yep, those little white specks are actual voids where light spills
through. K&N can writhe all it wants, but it doesn't appear to be
putting up too much of a fight against ultrafine grit with holes that
big does it?
Before tossing it in favor of a paper element I figured why not try to
re-engineer it? Since they're cheap with the filtration media to make
the big flow numbers I decided to make my own pre-filter. Got some
thick cotton gauze at the drug store, cut two layers to size, sprayed
it with K&N air filter oil and installed it on the "dirty" side.
http://www.geocities.com/destinyim/apres.jpg
As you can see it's tucked in every so often to keep it in place and
of course NOT on the "clean" side where the engine would suck it right
off! Here's what it looks like afterwards when held up to the light.
http://www.geocities.com/destinyim/stuffed2.jpg
So far so good! No more voids or see through. Now for the real test...
I reinstalled the whole mess and for the life of me couldn't tell if
there was any performance loss from having the additional prefilter.
About 4,000 miles later I was wondering how the whole thing was
holding up. Popping open the airbox revealed the following.
http://www.geocities.com/destinyim/after.jpg
The pre-filter apparently caught quite a bit of dirt yet underneath
appeared fairly clean. The dark spot is the dirt just beginning to
show through, but there's still a ways to go. The K&N filter itself
looked 100% clean.
Out of curiosity I decided to clean the filter anyways even though it
didn't seem to need it. When I sprayed it with the cleaner and dunked
it into more of the same quite a bit of black liquid came leaking out.
So despite the clean appearance, the superfine particles are still
there. Good sign right? It's catching the smaller stuff the prefilter
missed.
Then I took a look in the airbox. There was a little oil spray on the
back wall where the airflow hits and then turns around to enter the
throttle bodies. When I got out a white tissue and wiped it... WHOA!
Black sooty graphite like dirt was all over the place. I wiped the
clean side of the box in several locations, each time coming up with
the same result... red oil mixed in with ultrafine black particles.
The throttle body throats were clean, but then again given the
boundary layer turbulence I doubt any amount of dirt would have a
chance to cling to them.
So IOW, K&N airfilters apparently do not filter! Some will argue it's
just the oil mess catching particles that go unnoticed with dry paper
filters, but I don't think so. The R6 had an oiled foam unit and I
never once noticed any such grit on the inside of the box.
Conclusion:
Paper filters are a "go-nogo" situation. Either the particle can pass
through or it doesn't. Since the voids are much smaller than foam or
cotton gauze it will inherently catch stuff that other filters miss.
Since it has many more pleats in it than the K&N or a flat foam
filter, the increased surface area allows it to capture more crap than
any aftermarket filter before it clogs.
K&N argues on its own website that the cotton fibers have "micro-sized
hairs" which capture ultrafine particles. Personally I don't buy this.
When the engine is honking at redline and sucking in tons of air,
these hairs would be flapping in the wind catching diddly. Indeed
despite the lack of voids after the mod, it seems at speed the cotton
media gets distorted and allows particles to flow though. I also think
that the runny oil they use simply allows already trapped particles to
be pulled off into the engine at higher rpms.
Something to think about if you want longevity out of your motor. I am
deifnately going back to paper filters!
Here's an interesting link from some crazy guy that actually tested
and compared a bunch of air filters in a Mazda Miata.
http://www.bobistheoilguy.com/airfilter/airtest3.htm
He came to a similar conclusion. Paper filters best and the pressure
differential between aftermarket and stock is a negligable .2 psi
difference.