 |
|
 |
|
Next: Gold Wing, Bank Angle Switch/sensor bypass
|
| Author |
Message |
External

Since: Aug 17, 2006 Posts: 4
|
(Msg. 1) Posted: Thu Aug 17, 2006 3:36 pm
Post subject: TTR125 smoking Archived from groups: rec>motorcycles>tech (more info?)
|
|
|
I am having trouble with a TTR125L 2001 model. It came in smoking.
Upon dissassembly, I found lots of wear in the cylinder. I replaced the
cylinder, rings etc... with new Yamaha parts. I followed the prescribed
break in procedure in the service manual. It still smokes after it gets
hot.
I then pulled the head and swapped it for another from another bike,
thinking that it could be valve seals but it still smokes after it gets
hot. No change.
What should I check next?
Any help would be appreciated.
Lindel
-- >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 21, 2003 Posts: 55
|
(Msg. 2) Posted: Sat Aug 19, 2006 5:23 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
fresh fuel? - thinking along the contaminated with 2stroke oil .
gear oil or sorts down the pipe.
breather to airbox pressuring oil to it?
not alot else if it has been changed
--
Daron
ebay? - http://tinyurl.com/ykgh
"Lindel" <Lindelh RemoveThis @yahoo.com> wrote in message
news:12e938bf30e7l55@corp.supernews.com...
>I am having trouble with a TTR125L 2001 model. It came in smoking.
> Upon dissassembly, I found lots of wear in the cylinder. I replaced the
> cylinder, rings etc... with new Yamaha parts. I followed the prescribed
> break in procedure in the service manual. It still smokes after it gets
> hot.
>
> I then pulled the head and swapped it for another from another bike,
> thinking that it could be valve seals but it still smokes after it gets
> hot. No change.
>
> What should I check next?
> Any help would be appreciated.
> Lindel
>
>
> --
> >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Mar 25, 2006 Posts: 828
|
(Msg. 3) Posted: Sat Aug 19, 2006 5:23 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
|
|
| Back to top |
|
 |  |
External

Since: Aug 17, 2006 Posts: 101
|
(Msg. 4) Posted: Sun Aug 20, 2006 5:31 am
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
The Older Gentleman wrote:
> Fwoar <fwoar.RemoveThis@bikerider.com> wrote:
> > > I have never, ever heard of anyone putting two-stroke pre-mix into a
> > > four-stroke's fuel tank.
> >
> > well, it happens quite a bit.
> >
> > twat
>
> You'd have to be, to do it.
>
> Still news to me, and hardly likely to be the cause of this problem, but
> wtf.
I dunno how nozzles at service station diesel pumps are identified
across the pond, but the nozzles here are green.
A wealthy rock star riding his BMW across Canada on the way to Alaska
wrote about
pulling into a service station and stopping near the diesel pump and a
helpful teenaged attendant handed him the green nozzle so he filled his
tank with diesel.
The kid said, "So, your motorcycle runs on diesel, eh?" >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Mar 25, 2006 Posts: 828
|
(Msg. 5) Posted: Sun Aug 20, 2006 9:34 am
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
Fwoar <fwoar.DeleteThis@bikerider.com> wrote:
> yes I realise it's a 4 stroke, but sometimes ppl put 2 stroke in them cos
> thats all they had in the shed.
I have never, ever heard of anyone putting two-stroke pre-mix into a
four-stroke's fuel tank.
>
> hence the fuel is "contaminated" with 2 stoke oil......or does that mean
> premix to you?
Yes, it does.
>
> get my drift??
Yes. You're definitely a buffoon.
--
Trophy 1200 750SS CB400F CD250 Z650
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5 The bells, the bells..... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Mar 25, 2006 Posts: 828
|
(Msg. 6) Posted: Sun Aug 20, 2006 11:25 am
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
Fwoar <fwoar.TakeThisOut@bikerider.com> wrote:
> >
> > I have never, ever heard of anyone putting two-stroke pre-mix into a
> > four-stroke's fuel tank.
>
> well, it happens quite a bit.
>
> twat
You'd have to be, to do it.
Still news to me, and hardly likely to be the cause of this problem, but
wtf.
--
Trophy 1200 750SS CB400F CD250 Z650
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5 The bells, the bells..... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Mar 25, 2006 Posts: 828
|
(Msg. 7) Posted: Sun Aug 20, 2006 3:21 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
B-12 <flying_booger.TakeThisOut@yahoo.com> wrote:
> The Older Gentleman wrote:
> > Fwoar <fwoar.TakeThisOut@bikerider.com> wrote:
> > > > I have never, ever heard of anyone putting two-stroke pre-mix into a
> > > > four-stroke's fuel tank.
> > >
> > > well, it happens quite a bit.
> > >
> > > twat
> >
> > You'd have to be, to do it.
> >
> > Still news to me, and hardly likely to be the cause of this problem, but
> > wtf.
>
> I dunno how nozzles at service station diesel pumps are identified
> across the pond, but the nozzles here are green.
>
> A wealthy rock star riding his BMW across Canada on the way to Alaska
> wrote about
> pulling into a service station and stopping near the diesel pump and a
> helpful teenaged attendant handed him the green nozzle so he filled his
> tank with diesel.
>
> The kid said, "So, your motorcycle runs on diesel, eh?"
Strewth. I can see a lot of Yank tourists in hire cars having fun here,
because we use green for unleaded. Diesel nozzles are black. The few
lead replacement petrol nozzles still knocking around are red.
Many years ago, you used to get petroil dispensing pumnps in France, for
the zillions of little Mobylettes and Motobecanes. I hadn't seen one in
literally a couple of decades or more, and then earlier this summer I
pulled into a rural filling station that still had one. Memories....
--
Trophy 1200 750SS CB400F CD250 Z650
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5 The bells, the bells..... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 21, 2003 Posts: 55
|
(Msg. 8) Posted: Sun Aug 20, 2006 5:47 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
yes I realise it's a 4 stroke, but sometimes ppl put 2 stroke in them cos
thats all they had in the shed.
hence the fuel is "contaminated" with 2 stoke oil......or does that mean
premix to you?
get my drift??
--
Daron
ebay? - http://tinyurl.com/ykgh
"The Older Gentleman" <chateau.murraySPAMKILL.TakeThisOut@dsl.pipex.com> wrote in
message news:1hkb69h.1mjpk33hqdv7bN%chateau.murraySPAMKILL@dsl.pipex.com...
> Fwoar <fwoar.TakeThisOut@bikerider.com> wrote:
>
>> fresh fuel? - thinking along the contaminated with 2stroke oil .
>
>
> It's a four-stroke, you buffoon.
>
> http://www.yamaha-motor.com/sport/products/modelspecs/237/0/specs.aspx
>
>
> --
> Trophy 1200 750SS CB400F CD250 Z650
> GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
> BOF#30 WUSS#5 The bells, the bells..... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 21, 2003 Posts: 55
|
(Msg. 9) Posted: Sun Aug 20, 2006 8:03 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
|
|
| Back to top |
|
 |  |
External

Since: Aug 17, 2006 Posts: 101
|
(Msg. 10) Posted: Tue Aug 22, 2006 11:46 am
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
Lindel wrote:
> I used standard auto 10w40 valvoline oil. Would that cause the rings
> not to seat properly?
Did the oil control rings have corrugated ring expanders in the box?
Did you install them with the oil control rings?
If not what else may cause the rings not to seat?
Maybe the light oil glazed on the cylinder walls when it got hot too
fast? That would happen if the two top rings didn't seat and hot gasses
blew past the top rings.
> What could I do about it now? DO I need to replace the rings again. I
> do know that they are in correct. symbols up and turned so that the
> gaps were postioned according to the service manual.
Have you ever heard of the Bon Ami trick? Old time mechanics used to
dribble kitchen cleanser into the carburetor throats as the engine ran
at high speed. The abrasive particles would help seat the piston rings.
As I recall, Chrysler had a terrible time with ring seating on their
Plymouth models in the 1950's. (1) But old time mechanics straightened
out the problems with Bon Ami.
Trying this technique is totally up to you, and DO NOT try it on an
engine with a cylinder that has a chrome plated or Nikasil bore, you'll
ruin the cylinder. Only do this to engines with cast iron or steel
cylinder liners.
(Daddy, what's a Plymouth? I dunno son, ask your grandpa about
Studebakers and Packards and Edsels and Ramblers.) >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 17, 2006 Posts: 4
|
(Msg. 11) Posted: Tue Aug 22, 2006 2:32 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
I have not put in premix or diesel fuel. I drained the tank and
replaced the fuel with fresh gas before I did the tear down. I wanted
to make sure it was not contaminated before I started it up on the new
top end.
I used standard auto 10w40 valvoline oil. Would that cause the rings
not to seat properly? If not what else may cause the rings not to seat?
What could I do about it now? DO I need to replace the rings again. I
do know that they are in correct. symbols up and turned so that the
gaps were postioned according to the service manual.
Lindel
The Older Gentleman wrote:
> B-12 <flying_booger.TakeThisOut@yahoo.com> wrote:
>
> > The Older Gentleman wrote:
> > > Fwoar <fwoar.TakeThisOut@bikerider.com> wrote:
> > > > > I have never, ever heard of anyone putting two-stroke pre-mix
> > > > > into a four-stroke's fuel tank.
> > > >
> > > > well, it happens quite a bit.
> > > >
> > > > twat
> > >
> > > You'd have to be, to do it.
> > >
> > > Still news to me, and hardly likely to be the cause of this
> > > problem, but wtf.
> >
> > I dunno how nozzles at service station diesel pumps are identified
> > across the pond, but the nozzles here are green.
> >
> > A wealthy rock star riding his BMW across Canada on the way to
> > Alaska wrote about
> > pulling into a service station and stopping near the diesel pump
> > and a helpful teenaged attendant handed him the green nozzle so he
> > filled his tank with diesel.
> >
> > The kid said, "So, your motorcycle runs on diesel, eh?"
>
>
> Strewth. I can see a lot of Yank tourists in hire cars having fun
> here, because we use green for unleaded. Diesel nozzles are black.
> The few lead replacement petrol nozzles still knocking around are red.
>
> Many years ago, you used to get petroil dispensing pumnps in France,
> for the zillions of little Mobylettes and Motobecanes. I hadn't seen
> one in literally a couple of decades or more, and then earlier this
> summer I pulled into a rural filling station that still had one.
> Memories....
-- >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: May 07, 2006 Posts: 127
|
(Msg. 12) Posted: Tue Aug 22, 2006 7:47 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
"Lindel" <Lindelh.TakeThisOut@yahoo.com> wrote in message
news:12em5c64rcdmq47@corp.supernews.com...
> I have not put in premix or diesel fuel. I drained the tank and
> replaced the fuel with fresh gas before I did the tear down. I wanted
> to make sure it was not contaminated before I started it up on the new
> top end.
>
> I used standard auto 10w40 valvoline oil. Would that cause the rings
> not to seat properly? If not what else may cause the rings not to seat?
> What could I do about it now? DO I need to replace the rings again. I
> do know that they are in correct. symbols up and turned so that the
> gaps were postioned according to the service manual.
OK hold on here,
You said:
"..Upon dissassembly, I found lots of wear in the cylinder. I replaced the
cylinder, rings etc... with new..."
You said you put a new cylinder in, but did you by chance use a micrometer
to
assure yourself that it was, in fact, round? And that it was the right size
for the
piston? And did you mic out the piston? Did you install the rings in the
cylinder
without the piston and measure the ring gap to be sure it was in spec? Did
you
run a cylinder hone to put an initial crosshatch on the cylinder?
Just buying new parts does not relieve you of the responsibility to measure,
if you just assumed the new parts would all fit perfectly, you are asking
for
trouble.
Maybe instead of putting a worn piston with new rings into a new cylinder,
you should have bought a new oversized piston and rings, and bored out the
cylinder?
Ted >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Mar 25, 2006 Posts: 828
|
(Msg. 13) Posted: Tue Aug 22, 2006 10:14 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
B-12 <flying_booger.TakeThisOut@yahoo.com> wrote:
> Have you ever heard of the Bon Ami trick? Old time mechanics used to
> dribble kitchen cleanser into the carburetor throats as the engine ran
> at high speed. The abrasive particles would help seat the piston rings.
>
> As I recall, Chrysler had a terrible time with ring seating on their
> Plymouth models in the 1950's. (1) But old time mechanics straightened
> out the problems with Bon Ami.
I really think that cylinder, piston and ring technology has moved on in
the intervening half century, mark you.
--
Trophy 1200 750SS CB400F CD250 Z650
GAGARPHOF#30 GHPOTHUF#1 BOTAFOT#60 ANORAK#06 YTC#3
BOF#30 WUSS#5 The bells, the bells..... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 17, 2006 Posts: 101
|
(Msg. 14) Posted: Wed Aug 23, 2006 11:52 am
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
Lindel wrote:
> Ted wrote:
> > Maybe instead of putting a worn piston with new rings into a new
> > cylinder, you should have bought a new oversized piston and rings,
> > and bored out the cylinder?
> I used all new parts. I did not run a hone to cross hatch as it had a
> cross hatch pattern in it already. I did put the rings in the cylinder
> and check the ring end gap. I did not measure the cylinder and piston
> since the rings were pefect and they fit the new piston. I always
> thought that using brand new factory parts was the best route. I
> thought that having the cylinder machined was an alternative when
> trying to get out cheap.
>
> So do I need to take it back apart and cross hatch the cylinder with a
> hone and replace the rings and try again?
Well, actually, since the 1980's. Japanese motorcycles have been built
with a very fine finish in the cast iron or steel cylinder bores and
the piston-to-cylinder wall clearance has been very small, like about
1/1000th of an inch or maybe 0.0015.
Since you don't seem to be the owner of this machine, it's possible
that it has been "repaired" by some old time mechanic who just
*ass*-umed that a cross-hatched hone pattern was the way to go, using
the older theory that the honing left scratches that held needed oil
during breaking.
My friend who owned a motorcycle speed shop bought a special Sunnen
hone that micro-finished the over-bored cylinders that he was supplying
for his customers when all the rage was big bore kits for drag racing.
When he went out of business, another friend bought the hone.
If you decide to buy a whole new cylinder and a new piston and rings
(or overbore the cylinder you have and use the next sized piston and
rings), you still need to
"mike" the parts to find out what the clearances are and compare them
to what the shop manual recommends.
"Miking" the bore of a cylinder requires either a telescoping bore
gauge or a set of external machinist's dividers. After expanding the
bore gauge or dividers to the internal diameter of the cylinder, they
are then measured with a large micrometer, perhaps a 2 inch to 3 inch
micrometer in your case.
If this all sounds complicated, you might want to place yourself at the
mercy of a motorcycle machine shop.
But, first ask the old geezer in the shop if he still believes in
honing cylinders with a cross-hatch pattern... >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
External

Since: Aug 17, 2006 Posts: 4
|
(Msg. 15) Posted: Wed Aug 23, 2006 3:08 pm
Post subject: Re: TTR125 smoking [Login to view extended thread Info.] Archived from groups: per prev. post (more info?)
|
|
|
Ted Mittelstaedt wrote:
>
> "Lindel" <Lindelh.RemoveThis@yahoo.com> wrote in message
> news:12em5c64rcdmq47@corp.supernews.com...
> > I have not put in premix or diesel fuel. I drained the tank and
> > replaced the fuel with fresh gas before I did the tear down. I
> > wanted to make sure it was not contaminated before I started it up
> > on the new top end.
> >
> > I used standard auto 10w40 valvoline oil. Would that cause the rings
> > not to seat properly? If not what else may cause the rings not to
> > seat? What could I do about it now? DO I need to replace the rings
> > again. I do know that they are in correct. symbols up and turned so
> > that the gaps were postioned according to the service manual.
>
> OK hold on here,
>
> You said:
>
> "..Upon dissassembly, I found lots of wear in the cylinder. I
> replaced the cylinder, rings etc... with new..."
>
> You said you put a new cylinder in, but did you by chance use a
> micrometer to
> assure yourself that it was, in fact, round? And that it was the
> right size for the
> piston? And did you mic out the piston? Did you install the rings
> in the cylinder
> without the piston and measure the ring gap to be sure it was in
> spec? Did you
> run a cylinder hone to put an initial crosshatch on the cylinder?
>
> Just buying new parts does not relieve you of the responsibility to
> measure, if you just assumed the new parts would all fit perfectly,
> you are asking for
> trouble.
>
> Maybe instead of putting a worn piston with new rings into a new
> cylinder, you should have bought a new oversized piston and rings,
> and bored out the cylinder?
>
> Ted
I used all new parts. I did not run a hone to cross hatch as it had a
cross hatch pattern in it already. I did put the rings in the cylinder
and check the ring end gap. I did not measure the cylinder and piston
since the rings were pefect and they fit the new piston. I always
thought that using brand new factory parts was the best route. I
thought that having the cylinder machined was an alternative when
trying to get out cheap.
So do I need to take it back apart and cross hatch the cylinder with a
hone and replace the rings and try again?
I really was trying to achieve a like new result.
Thanks
Lindel
-- >> Stay informed about: TTR125 smoking |
|
| Back to top |
|
 |  |
| Related Topics: | smoking 2 stroke - I have a Kawasaki kh125 that is smoking slightly, the harder the acceleration, the more smoke it kicks out! I am presuming that this is down to the amount of 2 stroke oil that is being injected into the petrol/oil mix. Does anyone know the procedure fo...
XS750 Smoking problem - Firstly thanks to all who offered advise, especially Mike Olson & Kaybear. I still have the smoking problem. Lots of white smoke, immediately from startup. I'll go over what has already been done, and wait for any other suggestions. I am about to gi...
Smoking from Yamaha DT80 1982 - Hey all, I have a small DT80 enduro that runs pretty well but smokes fairly bad, especially when it is cold. I know it is a 2-stroke and that it will smoke some, but there's a steady stream of smoke coming out the tailpipe. The smoke looks white or..
SV1000S: What's the good word? - I am thinking of buying a 2003 SV1000S. I had a '98 VFR800 that I thought was great. I'm hoping the SV will measure up. Is there anyone out there with experience with the SV? Your comments are appreciated. Del
YZF750 Neutral Problem. - Hi All, Thanks to those who have replied to my previous message. I do however have a further problem: I recently purchased a YZF750 - 1996, it has around 3000 miles on the clock and looks like it has only done a handful of miles since 1999. I have... |
|
You can post new topics in this forum You can reply to topics in this forum You can edit your posts in this forum You can delete your posts in this forum You can vote in polls in this forum
|
|
|
|
 |
|
|