Gerry wrote:
>Does it? Any thoughts on the whining noise? Is that normal?
http://en.wikipedia.org/wiki/Gear
http://www.bikebandit.com/partsbandit/showschematic.asp?dept_id=2391165
Do you know the difference between spur gears and helical gears?
Spur gears are also called "straight cut" gears. They are more efficient at
transmitting power when you can't afford to lose very much.
My old 1957 Jaguar had a straight cut reverse gear and a straight cut first
gear.
First gear and reverse gear were meant to be used ONLYwhen the car was
stopped and you wanted to go forward or back up.
Gawdalmighty, what a whine those gears made. Once the car was moving, the top
three gears were nice quiet helical gears.
Your transmission has about ten straight cut gears in it and it's amazing
that Kawasaki didn't build a transmission with helical cut gears for an
engine that big.
Even the cheapest of automobiles has helical gears in the transmission. They
run a lot quieter than spur gears. Harley Davidson's VRod has some helical
gears in the tranny and some straight cut gears.
But your Vulcan will always have some gear whine in any gear.
Also, you may be aware that you have a hy-vo primary chain coming off the
crankshaft. Hy-vo chains are supposed to be quiet running.
But you also have two roller chains and a bunch of tensioners and nylon
slider blocks. The two cam shafts are driven by a chain on the right and the
counterbalancer shafts are run by a roller chain on the left.
With the two chains and the ten spur gears, it's not surprising that the
engine is mechanically noisy. You wouldn't tolerate that in a car, but a
motorcycle is something else.
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