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GS500e idle problem

 
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John

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Since: Aug 14, 2007
Posts: 2



(Msg. 1) Posted: Tue Aug 14, 2007 3:49 pm
Post subject: GS500e idle problem
Archived from groups: uk>rec>motorcycles>classic (more info?)

I've just bought a Cheep cheap GS500e but it will not idle properly even
if I get it warmed up and set the idle to 1200rpm but when I rev the
engine the idle increases to 3K and will not go down
like a stuck throttle cable but its not
if I then turn the idle screw down the revs slowly drop and then the
engine dies.
Help!

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chateau.murray

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Since: Jul 09, 2007
Posts: 17



(Msg. 2) Posted: Tue Aug 14, 2007 3:49 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

On 14 Aug, 17:09, "the_longhaired_boxhead via MotorcycleKB.com"
wrote:
> John wrote:
> >I've just bought a Cheep cheap GS500e but it will not idle properly even
> >if I get it warmed up and set the idle to 1200rpm but when I rev the
> >engine the idle increases to 3K and will not go down
> >like a stuck throttle cable but its not
> > if I then turn the idle screw down the revs slowly drop and then the
> >engine dies.
>
> Balance the carbs, check float heights.
>

And clean the carbs out. Properly. They're probably gummed.

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the_longhaired_boxhead vi

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Since: Aug 14, 2007
Posts: 5



(Msg. 3) Posted: Tue Aug 14, 2007 3:49 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

John wrote:
>I've just bought a Cheep cheap GS500e but it will not idle properly even
>if I get it warmed up and set the idle to 1200rpm but when I rev the
>engine the idle increases to 3K and will not go down
>like a stuck throttle cable but its not
> if I then turn the idle screw down the revs slowly drop and then the
>engine dies.

Balance the carbs, check float heights.

--
Message posted via MotorcycleKB.com
http://www.motorcyclekb.com/Uwe/Forums.aspx/uk-classic/200708/1
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Mark

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Since: Mar 14, 2006
Posts: 22



(Msg. 4) Posted: Tue Aug 14, 2007 10:14 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

John wrote in message

> I've just bought a Cheep cheap GS500e but it will not idle properly even
> if I get it warmed up and set the idle to 1200rpm but when I rev the
> engine the idle increases to 3K and will not go down
> like a stuck throttle cable but its not
> if I then turn the idle screw down the revs slowly drop and then the
> engine dies.
> Help!

Air leak
Check that the vacuum take-off plugs are present on top of the carbs, if it
looks like bodger has been at the carbs take the tops off and see if the
small O ring is not missing from between the vacuum pipe and top cover,
check vacuum pipe from carb to petrol tap.
Check valve clearances, too tight will cripple the idle,
spec is 0.003-0.008mm
it decreases with wear.



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John

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Since: Aug 14, 2007
Posts: 2



(Msg. 5) Posted: Thu Aug 16, 2007 4:02 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
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Well the Carbs were full of muck and both O rings were missing.
Thanks
Next question
Has anyone done the valve shims on one of these mine are all tight I
don't think the exhausts were closing properly at all.
How do you remove the shim from the valve top bucket.

Thanks for you help
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Mark Olson

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Since: Jul 18, 2003
Posts: 1532



(Msg. 6) Posted: Thu Aug 16, 2007 4:02 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

John wrote:
> Well the Carbs were full of muck and both O rings were missing.
> Thanks
> Next question
> Has anyone done the valve shims on one of these mine are all tight I
> don't think the exhausts were closing properly at all.
> How do you remove the shim from the valve top bucket.

Your Haynes Book of Lies will reveal all. If you don't have a workshop
manual, get one.

Usual method for doing shim-over-bucket valve adjustments is to obtain
a special tool that compresses one or more buckets, then the shim(s) is
plucked out with a pointy thing or a magnet, etc.

Don't go to this website, whatever you do.

http://gstwin.com/adjust_valves.htm

Especially don't watch this video:

http://video.google.com/videoplay?docid=-2015554469142545363

--
'01 SV650SK1 '99 EX250-F13 '98 ZG1000-A13
OMF #7
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Mark

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Since: Mar 14, 2006
Posts: 22



(Msg. 7) Posted: Fri Aug 17, 2007 9:30 pm
Post subject: Re: GS500e idle problem [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

John <
> wrote in message
> Next question
> Has anyone done the valve shims on one of these mine are all tight I
> don't think the exhausts were closing properly at all.
> How do you remove the shim from the valve top bucket.

You can take the camshafts out.
Buy the proper Suzuki tool.
Or grid a 6mm allen key like this
http://i14.tinypic.com/6736flf.jpg
Once you have slightly opened a valve It will slip between the bucket edge
and the camshaft giving you two hands to fish the shim out with tweezers.
But while you have the cam cover off you should inspect the cam chain to see
if that needs replacing.



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